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Endüstriyel Sıvı Dolum Sistemlerinin Sosyal Alanlarda Kullanımına Yönelik Tasarımının Gerçekleştirilmesi ve Performans Analizi

Yıl 2024, Cilt: 27 Sayı: 2, 503 - 514, 27.03.2024

Hakan Büyükpatpat Hilmi Cenk Bayrakçı

https://doi.org/10.2339/politeknik.1125408

Öz

Günümüzde sosyal alanlarda yer alan işletmelerde artan yoğunluk ile verilen hizmette hız, kalite ve hassasiyetin yetersiz olması, isteğe bağlı ürünler yerine standart ürünlerin yapılması kişilerin talepleri açısından dezavantajlı bir durum olarak görülmektedir. Endüstriyel üretim tesislerinde kullanılan sıvı dolum sistemleri hız, kalite, verimlilik gibi üretim için önemli olan özellikleri içermekle birlikte tasarım, boyut, ekonomiklik ve kişiye özel üretim açısından sosyal alanlarda sorunlar ortaya çıkarmaktadır. Problemlerin çözümünde hem insanların ihtiyaçlarını yüksek düzeyde karşılayan hem de endüstride kullanılan üretim sistemlerinin özelliklerini içeren özel bir sıvı dolum sistemi gerçekleştirilmektedir. Çalışmada, dört farklı meyve suyu kullanılarak kullanıcının istediği oran ve miktarda meyve suyu üreten bir meyve suyu dolum sistemi önerilmiştir. Kompakt bir tasarımla alan ihtiyacı azaltılmış ve istasyon bazlı süreçlerle üretim hızı artırılarak yapılan çalışma özel sektöre uygulandığında hem işletme maliyetlerinin düştüğü hem de son kullanıcı taleplerinin istenilen şekilde karşılandığı düşünülmektedir. Sistemde kullanılan seri üretim yönteminde çevrim süresinin birim üretim süresine etkisinin azaldığı, özel üretim yönteminde ise çevrim süresinin üretim süresine doğrudan eşit olduğu görülmektedir. Ayrıca seri üretim yöntemi kullanıldığında, farklı meyve sularının seçiminin arttırılmasının dolum süresini birden fazla istasyona dağıttığı için üretim süresini azalttığı gözlemlenmiştir.

Anahtar Kelimeler

Sıvı dolum makine tasarımı endüstriyel otomasyon PLC SCADA Liquid filling machine design industrial automation

Destekleyen Kurum

Bilim, Sanayi ve Teknoloji Bakanlığı - Teknogirişim Sermaye Desteği

Proje Numarası

1764.TGSD.2015

Kaynakça

  • [1] R. Kleinwort et al., “Experimental comparison of different automatically tuned control strategies for active vibration control,” CIRP Journal of Manufacturing Science and Technology, 35;281–297, (2021).
  • [2] I. Kao and C. Gong, “Robot-based computer-integrated manufacturing as applied in manufacturing automation,” Robotics and Computer-Integrated Manufacturing, 13(2);157–167, (1997).
  • [3] T. Czvetkó, A. Kummer, T. Ruppert, and J. Abonyi, “Data-driven business process management-based development of Industry 4.0 solutions,” CIRP Journal of Manufacturing Science and Technology, 36; 117–132, (2022).
  • [4] L. Kılıç, “Industry 4.0 and internet of things implementation at Sisecam energy management system,” Journal of Polytechnic, Nov. 2019, doi: 10.2339/politeknik.538279.
  • [5] T. O. Boucher, J. T. Luxhoj, T. Descovich, and N. Litman, “Multicriteria evaluation of automated filling systems: A case study,” Journal of Manufacturing Systems, 12(5);357–378, (1993).
  • [6] J. Pokojski, K. Oleksiński, and J. Pruszyński, “Conceptual and detailed design knowledge management in customized production – Industrial perspective,” Journal of Computational Design and Engineering, 6(4); 479–506, (2019).
  • [7] K. Joshi, S. N. Melkote, M. Anderson, and R. Chaudhari, “Investigation of cycle time behavior in the robotic grinding process,” CIRP Journal of Manufacturing Science and Technology, 35, 315–322, (2021).
  • [8] N. Shaukat, W. Naheed, B. Rawan, and Z. Uddin, “PLC based automatic liquid filling process,” Institute of Industrial Electronics Engineering, pp. 39–39, 2005, doi: 10.1109/inmic.2002.1310146.
  • [9] K. G. Shankar, “Control of boiler operation using PLC - SCADA,” Lecture Notes in Engineering and Computer Science, 2169(1), 1281–1286, (2008).
  • [10] R. Das, S. Dutta, A. Sarkar, and K. Samanta, “Automation of tank level using PLC and establishment of HMI by SCADA,” IOSR Journal of Electrical and Electronics Engineering, 7(2), 61–67, (2013).
  • [11] J. Dhiman and D. Kumar, “Hybrid method for automatically filling of the chemical liquid into bottles using PLC & SCADA,” International Journal of Engineering Research and General Science, 2(6); 1000–1007, (2014).
  • [12] K. Chakraborty, I. Roy, and P. De, “Controlling process of a bottling plant using PLC and SCADA,” Indonesian Journal of Electrical Engineering and Informatics, 3(1), 39–44, (2015).
  • [13] H. Altınkaya, A. Moftah, and A. Mohamed, “Image-based automation system for sorting plastic bottle caps using PLC and SCADA,” 4th International Symposium on Innovative Technologies in Engineering and Science, 2016, pp. 1467–1477.
  • [14] M. Farrukh, I. Ahmed Halepoto, B. S. Chowdhry, H. Kazi, and B. Lal, “Design and implementation of PLC based automatic liquid distillation system,” Indian Journal of Science and Technology, 10(29); 1–6, (2017).
  • [15] D. Baladhandabany, S. Gowtham, T. Kowsikkumar, P. Gomathi, and P. Vijayasalini, “PLC based automatic liquid filling system,” International Journal of Computer Science and Mobile Computing, 4(3), 684–692, 2015, [Online]. Available: www.ijcsmc.com
  • [16] A. L. Saleh, L. F. Naeem, and M. J. Mohammed, “PLC based automatic liquid filling system for different sized bottles,” International Research Journal of Engineering and Technology, 04(12), 57–61, 2017, [Online]. Available: www.irjet.net
  • [17] M. Sreejeth and S. Chouhan, “PLC based automated liquid mixing and bottle filling system,” 1st IEEE International Conference on Power Electronics, Intelligent Control and Energy Systems, 2017, 1–5.
  • [18] A. Gadhe, P. Bhojane, and K. Kawade, “Chemical mixing for process industry using PLC & SCADA,” International Journal of Advanced Research in Electrical, Electronics and Instrumentation Engineering, 7(4), 1784–1790, (2018).
  • [19] K. S. Kiangala and Z. Wang, “An Industry 4.0 approach to develop auto parameter configuration of a bottling process in a small to medium scale industry using PLC and SCADA,” Procedia Manufacturing, 35, 725–730, (2019).
  • [20] Z. K. Win and T. T. Nwe, “PLC based automatic bottle filling and capping system,” International Journal of Trend in Scientific Research and Development, 3(6), 389–392, 2019, [Online]. Available: https://www.ijtsrd.com/engineering/electrical-engineering/28114/plc-based-automatic-bottle-filling-and-capping-system/zar-kyi-win
  • [21] M. Liton Ahmed, S. Kundu, and M. Rafiquzzaman, “Automatic bottle filling system using PLC based controller,” Journal of Advancement in Mechanics, 4(1);17–24, (2019).
  • [22] A. N. Abubakar, S. L. Dhar, A. A. Tijjani, and A. M. Abdullahi, “Automated liquid filling system with a robotic arm conveyor for small scale industries,” Materials Today: Proceedings, 49, 3270–3273, (2022).
  • [23] G. Gelen and M. Uzam, “The synthesis and PLC implementation of hybrid modular supervisors for real time control of an experimental manufacturing system,” Journal of Manufacturing Systems, 33(4), 535–550, (2014).
  • [24] M. Fujishima, K. Ohno, S. Nishikawa, K. Nishimura, M. Sakamoto, and K. Kawai, “Study of sensing technologies for machine tools,” CIRP Journal of Manufacturing Science and Technology, 14, 71–75, (2016).
  • [25] H. C. Bayrakci and H. Buyukpatpat, “Liquid filling automation with PLC and SCADA control methots,” European Journal of Science and Technology, 27, 283–291, (2021).
  • [26] Y. Mo, R. Chabukswar, and B. Sinopoli, “Detecting integrity attacks on SCADA systems,” IEEE Transactions on Control Systems Technology, 22(4), 1396–1407, (2014).
  • [27] O. Duymazlar and D. Engin, “Design, application and analysis of an OPC-based SCADA system,” Journal of Polytechnic, Mar. 2022, doi: 10.2339/politeknik.1029629.

Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems

Yıl 2024, Cilt: 27 Sayı: 2, 503 - 514, 27.03.2024

Hakan Büyükpatpat Hilmi Cenk Bayrakçı

https://doi.org/10.2339/politeknik.1125408

Öz

Today, the insufficient of speed, quality, and precision in the service provided with the increasing density in the enterprises located in social areas, and the fact that standard products are made rather than optional products are observed as a disadvantageous situation in terms of people's demands. Although liquid filling systems used in industrial production facilities include features that are important for production such as speed, quality, and efficiency, they arise problems in social areas in terms of design, size, economy, and personalized production. In solving the problems, it is realized a special liquid filling system that both meets the needs of people to highly and includes the features of the production systems used in the industry. In the study, a fruit juice filling system that produces fruit juice in the ratio and amount desired by the user using four different juices is proposed. It is thought that when the study done by reducing the need for space with a compact design and increasing the production speed with station-based processes is applied to the private sector, both operating costs are reduced, and end-user demands are met to the desired extent. It is observed that the effect of the cycle time on the unit production time is reduced in the mass production method used in the system, while the cycle time is directly equal to the production time in the private production method. In addition, when the mass production method is used, it is observed that increasing the selection of different fruit juices reduces the production time, as it distributes the filling time to more than one station.  

Anahtar Kelimeler

Liquid filling machine design industrial automation PLC SCADA

Proje Numarası

1764.TGSD.2015

Kaynakça

  • [1] R. Kleinwort et al., “Experimental comparison of different automatically tuned control strategies for active vibration control,” CIRP Journal of Manufacturing Science and Technology, 35;281–297, (2021).
  • [2] I. Kao and C. Gong, “Robot-based computer-integrated manufacturing as applied in manufacturing automation,” Robotics and Computer-Integrated Manufacturing, 13(2);157–167, (1997).
  • [3] T. Czvetkó, A. Kummer, T. Ruppert, and J. Abonyi, “Data-driven business process management-based development of Industry 4.0 solutions,” CIRP Journal of Manufacturing Science and Technology, 36; 117–132, (2022).
  • [4] L. Kılıç, “Industry 4.0 and internet of things implementation at Sisecam energy management system,” Journal of Polytechnic, Nov. 2019, doi: 10.2339/politeknik.538279.
  • [5] T. O. Boucher, J. T. Luxhoj, T. Descovich, and N. Litman, “Multicriteria evaluation of automated filling systems: A case study,” Journal of Manufacturing Systems, 12(5);357–378, (1993).
  • [6] J. Pokojski, K. Oleksiński, and J. Pruszyński, “Conceptual and detailed design knowledge management in customized production – Industrial perspective,” Journal of Computational Design and Engineering, 6(4); 479–506, (2019).
  • [7] K. Joshi, S. N. Melkote, M. Anderson, and R. Chaudhari, “Investigation of cycle time behavior in the robotic grinding process,” CIRP Journal of Manufacturing Science and Technology, 35, 315–322, (2021).
  • [8] N. Shaukat, W. Naheed, B. Rawan, and Z. Uddin, “PLC based automatic liquid filling process,” Institute of Industrial Electronics Engineering, pp. 39–39, 2005, doi: 10.1109/inmic.2002.1310146.
  • [9] K. G. Shankar, “Control of boiler operation using PLC - SCADA,” Lecture Notes in Engineering and Computer Science, 2169(1), 1281–1286, (2008).
  • [10] R. Das, S. Dutta, A. Sarkar, and K. Samanta, “Automation of tank level using PLC and establishment of HMI by SCADA,” IOSR Journal of Electrical and Electronics Engineering, 7(2), 61–67, (2013).
  • [11] J. Dhiman and D. Kumar, “Hybrid method for automatically filling of the chemical liquid into bottles using PLC & SCADA,” International Journal of Engineering Research and General Science, 2(6); 1000–1007, (2014).
  • [12] K. Chakraborty, I. Roy, and P. De, “Controlling process of a bottling plant using PLC and SCADA,” Indonesian Journal of Electrical Engineering and Informatics, 3(1), 39–44, (2015).
  • [13] H. Altınkaya, A. Moftah, and A. Mohamed, “Image-based automation system for sorting plastic bottle caps using PLC and SCADA,” 4th International Symposium on Innovative Technologies in Engineering and Science, 2016, pp. 1467–1477.
  • [14] M. Farrukh, I. Ahmed Halepoto, B. S. Chowdhry, H. Kazi, and B. Lal, “Design and implementation of PLC based automatic liquid distillation system,” Indian Journal of Science and Technology, 10(29); 1–6, (2017).
  • [15] D. Baladhandabany, S. Gowtham, T. Kowsikkumar, P. Gomathi, and P. Vijayasalini, “PLC based automatic liquid filling system,” International Journal of Computer Science and Mobile Computing, 4(3), 684–692, 2015, [Online]. Available: www.ijcsmc.com
  • [16] A. L. Saleh, L. F. Naeem, and M. J. Mohammed, “PLC based automatic liquid filling system for different sized bottles,” International Research Journal of Engineering and Technology, 04(12), 57–61, 2017, [Online]. Available: www.irjet.net
  • [17] M. Sreejeth and S. Chouhan, “PLC based automated liquid mixing and bottle filling system,” 1st IEEE International Conference on Power Electronics, Intelligent Control and Energy Systems, 2017, 1–5.
  • [18] A. Gadhe, P. Bhojane, and K. Kawade, “Chemical mixing for process industry using PLC & SCADA,” International Journal of Advanced Research in Electrical, Electronics and Instrumentation Engineering, 7(4), 1784–1790, (2018).
  • [19] K. S. Kiangala and Z. Wang, “An Industry 4.0 approach to develop auto parameter configuration of a bottling process in a small to medium scale industry using PLC and SCADA,” Procedia Manufacturing, 35, 725–730, (2019).
  • [20] Z. K. Win and T. T. Nwe, “PLC based automatic bottle filling and capping system,” International Journal of Trend in Scientific Research and Development, 3(6), 389–392, 2019, [Online]. Available: https://www.ijtsrd.com/engineering/electrical-engineering/28114/plc-based-automatic-bottle-filling-and-capping-system/zar-kyi-win
  • [21] M. Liton Ahmed, S. Kundu, and M. Rafiquzzaman, “Automatic bottle filling system using PLC based controller,” Journal of Advancement in Mechanics, 4(1);17–24, (2019).
  • [22] A. N. Abubakar, S. L. Dhar, A. A. Tijjani, and A. M. Abdullahi, “Automated liquid filling system with a robotic arm conveyor for small scale industries,” Materials Today: Proceedings, 49, 3270–3273, (2022).
  • [23] G. Gelen and M. Uzam, “The synthesis and PLC implementation of hybrid modular supervisors for real time control of an experimental manufacturing system,” Journal of Manufacturing Systems, 33(4), 535–550, (2014).
  • [24] M. Fujishima, K. Ohno, S. Nishikawa, K. Nishimura, M. Sakamoto, and K. Kawai, “Study of sensing technologies for machine tools,” CIRP Journal of Manufacturing Science and Technology, 14, 71–75, (2016).
  • [25] H. C. Bayrakci and H. Buyukpatpat, “Liquid filling automation with PLC and SCADA control methots,” European Journal of Science and Technology, 27, 283–291, (2021).
  • [26] Y. Mo, R. Chabukswar, and B. Sinopoli, “Detecting integrity attacks on SCADA systems,” IEEE Transactions on Control Systems Technology, 22(4), 1396–1407, (2014).
  • [27] O. Duymazlar and D. Engin, “Design, application and analysis of an OPC-based SCADA system,” Journal of Polytechnic, Mar. 2022, doi: 10.2339/politeknik.1029629.
Toplam 27 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

Hakan Büyükpatpat 0000-0003-3277-8653

Hilmi Cenk Bayrakçı 0000-0001-5064-7310

Proje Numarası 1764.TGSD.2015
Yayımlanma Tarihi 27 Mart 2024
Gönderilme Tarihi 7 Haziran 2022
Yayımlandığı Sayı Yıl 2024 Cilt: 27 Sayı: 2

Kaynak Göster

APA Büyükpatpat, H., & Bayrakçı, H. C. (2024). Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems. Politeknik Dergisi, 27(2), 503-514. https://doi.org/10.2339/politeknik.1125408
AMA Büyükpatpat H, Bayrakçı HC. Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems. Politeknik Dergisi. Mart 2024;27(2):503-514. doi:10.2339/politeknik.1125408
Chicago Büyükpatpat, Hakan, ve Hilmi Cenk Bayrakçı. “Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems”. Politeknik Dergisi 27, sy. 2 (Mart 2024): 503-14. https://doi.org/10.2339/politeknik.1125408.
EndNote Büyükpatpat H, Bayrakçı HC (01 Mart 2024) Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems. Politeknik Dergisi 27 2 503–514.
IEEE H. Büyükpatpat ve H. C. Bayrakçı, “Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems”, Politeknik Dergisi, c. 27, sy. 2, ss. 503–514, 2024, doi: 10.2339/politeknik.1125408.
ISNAD Büyükpatpat, Hakan - Bayrakçı, Hilmi Cenk. “Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems”. Politeknik Dergisi 27/2 (Mart 2024), 503-514. https://doi.org/10.2339/politeknik.1125408.
JAMA Büyükpatpat H, Bayrakçı HC. Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems. Politeknik Dergisi. 2024;27:503–514.
MLA Büyükpatpat, Hakan ve Hilmi Cenk Bayrakçı. “Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems”. Politeknik Dergisi, c. 27, sy. 2, 2024, ss. 503-14, doi:10.2339/politeknik.1125408.
Vancouver Büyükpatpat H, Bayrakçı HC. Performance Analysis and Realization of the Design for the Use of Social Areas of Industrial Liquid Filling Systems. Politeknik Dergisi. 2024;27(2):503-14.
 
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