Araştırma Makalesi
BibTex RIS Kaynak Göster

NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING

Yıl 2022, Cilt: 6 Sayı: 1, 13 - 22, 30.04.2022

Özgür Poyraz Bayram Emirhan Bilici Şükrü Can Gedik

https://doi.org/10.46519/ij3dptdi.1034252
Cited By: 1

Öz

The aim of this study is to investigate and benchmark the physical and elastic properties of strut-based lattice structures produced by selective laser melting from 316L stainless steel material, which has many uses in various sectors. Within the scope of the presented study, the relative density and relative elastic modulus for 27 types of strut-based lattice structures of different sizes with simple cubic (SC), body-centered cubic (BCC) and face-centered cubic (FCC) geometry were evaluated and compared. Numerical analyzes were utilized due to the evaluated design and dimensional configuration diversity, and consistent results were obtained with the studies published in the previous literature. The findings of the study showed that for all lattice structure types, volume fraction increases with the increasing diameter and decreases with the increasing cell size. With the utilization of same strut diameter and cell size FCC type lattice structures exhibit the highest volumetric fill while SC type lattice structures exhibit the lowest. The increase in the volume fraction increases the relative elastic modulus. For the same volume fraction, SC lattices represent the highest relative elastic modulus while FCC lattices indicate the lowest.

Anahtar Kelimeler

Additive Manufacturing Selective Laser Melting Strut-based Lattice Structures Design Finite Element Analysis

Destekleyen Kurum

ESTÜ

Proje Numarası

21LTP028

Teşekkür

This work, which is the part of a project named “Parametric Investigation of Lattice Structures Used in Additive Manufacturing” was supported by Eskişehir Technical University (ESTÜ) – Grant No: 21LTP028.

Kaynakça

  • 1. Poyraz, Ö. and Kuşhan, M.C., “Investigation of the effect of different process parameters for laser additive manufacturing of metals”, Journal of the Faculty of Engineering and Architecture of Gazi University, Volume 33, Issue 2, Page 729-742, 2018.
  • 2. Kuşhan, M. C., Poyraz, Ö., Uzunonat, Y. and Orak, S., “Systematical Review On The Numerical Simulations Of Laser Powder Bed Additive Manufacturing”, Sigma: Journal of Engineering & Natural Sciences/Mühendislik ve Fen Bilimleri Dergisi, Volume 36, Issue 4, Page 1197-1214, 2018.
  • 3. Poyraz, Ö., Bilici, B.E. and Gedik, Ş.C., “Hücresel Kafes Yapılarının Eklemeli İmalatı: Tasarım Karakteristikleri, Üretim Ve Performansı”, Selçuk 4. Uygulamalı Bilimler Kongresi, Karaman, Sayfa 14-23, 2021.
  • 4. Hanks, B., Berthel, J., Frecker, M. and Simpson, T. W., “Mechanical properties of additively manufactured metal lattice structures: data review and design interface”, Additive Manufacturing, Volume 35, 101301, 2020.
  • 5. Vafadar, A., Guzzomi, F., Rassau, A. and Hayward, K., “Advances in metal additive manufacturing: a review of common processes, industrial applications, and current challenges”, Applied Sciences, Volume 11, Issue 3, 1213, 2021.
  • 6. Gürkan, D., and Sağbaş, B. “Additively Manufactured Ti6al4v Lattice Structures For Biomedical Applications”, International Journal Of 3d Printing Technologies And Digital Industry, Volume 5, Issue 2, Page 155-163, 2021.
  • 7. Kayacan, M. C., Baykal, Y. B., Karaaslan, T., Özsoy, K., Alaca, İ., Duman, B., and Delikanlı, Y. E., “Monitoring the osseointegration process in porous Ti6Al4V implants produced by additive manufacturing: an experimental study in sheep”, Journal of Applied Biomaterials & Functional Materials, Volume 16, Issue 2, Page 68-75, 2018
  • 8. Bajaj, P., Hariharan, A., Kini, A., Kürnsteiner, P., Raabe, D. and Jägle, E. A., “Steels in additive manufacturing: A review of their microstructure and properties”, Materials Science and Engineering: A, Volume 772, 138633, 2020.
  • 9. Alsalla, H., Hao, L. and Smith, C., “Fracture toughness and tensile strength of 316L stainless steel cellular lattice structures manufactured using the selective laser melting technique”, Materials Science and Engineering: A, Volume 669, Page 1-6, 2016.
  • 10. Ashouri, D., Voshage, M., Burkamp, K., Kunz, J., Bezold, A., Schleifenbaum, J. H. and Broeckmann, C., “Mechanical behaviour of additive manufactured 316L f2ccz lattice structure under static and cyclic loading”, International Journal of Fatigue, Volume 134, 105503, 2020.
  • 11. Britt, C., Montgomery, C. J., Brand, M. J., Liu, Z. K., Carpenter, J. S. and Beese, A. M., “Effect of processing parameters and strut dimensions on the microstructures and hardness of stainless steel 316L lattice-emulating structures made by powder bed fusion”, Additive Manufacturing, Volume 40, 101943, 2021.
  • 12. Carraturo, M., Alaimo, G., Marconi, S., Negrello, E., Sgambitterra, E., Maletta, C. and Auricchio, F, “Experimental and Numerical Evaluation of Mechanical Properties of 3D-Printed Stainless Steel 316L Lattice Structures”, Journal of Materials Engineering and Performance, 5247-5251, 2021.
  • 13. Gümrük, R., Mines, R. A. W. and Karadeniz, S., “Static mechanical behaviours of stainless steel micro-lattice structures under different loading conditions”, Materials Science and Engineering: A, Volume 586, 392-406, 2013.
  • 14. Ushijima, K., Cantwell, W. J. and Chen, D. H., “Prediction of the mechanical properties of micro-lattice structures subjected to multi-axial loading”, International Journal of Mechanical Sciences, Volume 68, 47-Page 55, 2013.
  • 15. Isaenkova, M. G., Yudin, A. V., Rubanov, A. E., Osintsev, A. V. and Degadnikova, L. A., “Deformation behavior modelling of lattice structures manufactured by a selective laser melting of 316L steel powder”, Journal of Materials Research and Technology, Volume 9, Issue 6, Page 15177-15184, 2020.
  • 16. McKown, S. S. S. S., Shen, Y., Brookes, W. K., Sutcliffe, C. J., Cantwell, W. J., Langdon, G. S. and Theobald, M. D., “The quasi-static and blast loading response of lattice structures”, International Journal of Impact Engineering, Volume 35, Issue 8, Page 795-810, 2008.
  • 17. Płatek, P., Sienkiewicz, J., Janiszewski, J. and Jiang, F., “Investigations on mechanical properties of lattice structures with different values of relative density made from 316L by selective laser melting (SLM)”, Materials, Volume 13, Issue 9, 2204, 2020.
  • 18. Rosa, F., Manzoni, S. and Casati, R., “Damping behavior of 316L lattice structures produced by Selective Laser Melting”, Materials & Design, Volume 160, Page 1010-1018, 2018.
  • 19. Yasa, E., Ay, G. M., and Türkseven, A. “Tribological and mechanical behavior of AISI 316L lattice-supported structures produced by laser powder bed fusion”, The International Journal of Advanced Manufacturing Technology, 1-16, 2021
  • 20. Sienkiewicz, J., Płatek, P., Jiang, F., Sun, X. and Rusinek, A., “Investigations on the mechanical response of gradient lattice structures manufactured via SLM”, Metals, Volume 10, Issue 2, 213, 2020.
  • 21. Liu, X., Wada, T., Suzuki, A., Takata, N., Kobashi, M. and Kato, M., “Understanding and suppressing shear band formation in strut-based lattice structures manufactured by laser powder bed fusion”, Materials & Design, Volume 199, 109416, 2021.
  • 22. Ashby, M. F., Evans, T., Fleck, N. A., Hutchinson, J. W., Wadley, H. N. G., and Gibson, L. J., “Metal foams: a design guide”, Elsevier, 2000.
  • 23. Patil, G. U., and Matlack, K. H., “Effective property evaluation and analysis of three-dimensional periodic lattices and composites through Bloch-wave homogenization”, The Journal of the Acoustical Society of America, Volume 145, Issue 3, Page 1259-1269, 2019.
  • 24. Maconachie, T., Leary, M., Lozanovski, B., Zhang, X., Qian, M., Faruque, O., and Brandt, M, “SLM lattice structures: Properties, performance, applications and challenges”, Materials & Design, Volume 183, 108137, 2019.

Yıl 2022, Cilt: 6 Sayı: 1, 13 - 22, 30.04.2022

Özgür Poyraz Bayram Emirhan Bilici Şükrü Can Gedik

https://doi.org/10.46519/ij3dptdi.1034252
Cited By: 1

Öz

Proje Numarası

21LTP028

Kaynakça

  • 1. Poyraz, Ö. and Kuşhan, M.C., “Investigation of the effect of different process parameters for laser additive manufacturing of metals”, Journal of the Faculty of Engineering and Architecture of Gazi University, Volume 33, Issue 2, Page 729-742, 2018.
  • 2. Kuşhan, M. C., Poyraz, Ö., Uzunonat, Y. and Orak, S., “Systematical Review On The Numerical Simulations Of Laser Powder Bed Additive Manufacturing”, Sigma: Journal of Engineering & Natural Sciences/Mühendislik ve Fen Bilimleri Dergisi, Volume 36, Issue 4, Page 1197-1214, 2018.
  • 3. Poyraz, Ö., Bilici, B.E. and Gedik, Ş.C., “Hücresel Kafes Yapılarının Eklemeli İmalatı: Tasarım Karakteristikleri, Üretim Ve Performansı”, Selçuk 4. Uygulamalı Bilimler Kongresi, Karaman, Sayfa 14-23, 2021.
  • 4. Hanks, B., Berthel, J., Frecker, M. and Simpson, T. W., “Mechanical properties of additively manufactured metal lattice structures: data review and design interface”, Additive Manufacturing, Volume 35, 101301, 2020.
  • 5. Vafadar, A., Guzzomi, F., Rassau, A. and Hayward, K., “Advances in metal additive manufacturing: a review of common processes, industrial applications, and current challenges”, Applied Sciences, Volume 11, Issue 3, 1213, 2021.
  • 6. Gürkan, D., and Sağbaş, B. “Additively Manufactured Ti6al4v Lattice Structures For Biomedical Applications”, International Journal Of 3d Printing Technologies And Digital Industry, Volume 5, Issue 2, Page 155-163, 2021.
  • 7. Kayacan, M. C., Baykal, Y. B., Karaaslan, T., Özsoy, K., Alaca, İ., Duman, B., and Delikanlı, Y. E., “Monitoring the osseointegration process in porous Ti6Al4V implants produced by additive manufacturing: an experimental study in sheep”, Journal of Applied Biomaterials & Functional Materials, Volume 16, Issue 2, Page 68-75, 2018
  • 8. Bajaj, P., Hariharan, A., Kini, A., Kürnsteiner, P., Raabe, D. and Jägle, E. A., “Steels in additive manufacturing: A review of their microstructure and properties”, Materials Science and Engineering: A, Volume 772, 138633, 2020.
  • 9. Alsalla, H., Hao, L. and Smith, C., “Fracture toughness and tensile strength of 316L stainless steel cellular lattice structures manufactured using the selective laser melting technique”, Materials Science and Engineering: A, Volume 669, Page 1-6, 2016.
  • 10. Ashouri, D., Voshage, M., Burkamp, K., Kunz, J., Bezold, A., Schleifenbaum, J. H. and Broeckmann, C., “Mechanical behaviour of additive manufactured 316L f2ccz lattice structure under static and cyclic loading”, International Journal of Fatigue, Volume 134, 105503, 2020.
  • 11. Britt, C., Montgomery, C. J., Brand, M. J., Liu, Z. K., Carpenter, J. S. and Beese, A. M., “Effect of processing parameters and strut dimensions on the microstructures and hardness of stainless steel 316L lattice-emulating structures made by powder bed fusion”, Additive Manufacturing, Volume 40, 101943, 2021.
  • 12. Carraturo, M., Alaimo, G., Marconi, S., Negrello, E., Sgambitterra, E., Maletta, C. and Auricchio, F, “Experimental and Numerical Evaluation of Mechanical Properties of 3D-Printed Stainless Steel 316L Lattice Structures”, Journal of Materials Engineering and Performance, 5247-5251, 2021.
  • 13. Gümrük, R., Mines, R. A. W. and Karadeniz, S., “Static mechanical behaviours of stainless steel micro-lattice structures under different loading conditions”, Materials Science and Engineering: A, Volume 586, 392-406, 2013.
  • 14. Ushijima, K., Cantwell, W. J. and Chen, D. H., “Prediction of the mechanical properties of micro-lattice structures subjected to multi-axial loading”, International Journal of Mechanical Sciences, Volume 68, 47-Page 55, 2013.
  • 15. Isaenkova, M. G., Yudin, A. V., Rubanov, A. E., Osintsev, A. V. and Degadnikova, L. A., “Deformation behavior modelling of lattice structures manufactured by a selective laser melting of 316L steel powder”, Journal of Materials Research and Technology, Volume 9, Issue 6, Page 15177-15184, 2020.
  • 16. McKown, S. S. S. S., Shen, Y., Brookes, W. K., Sutcliffe, C. J., Cantwell, W. J., Langdon, G. S. and Theobald, M. D., “The quasi-static and blast loading response of lattice structures”, International Journal of Impact Engineering, Volume 35, Issue 8, Page 795-810, 2008.
  • 17. Płatek, P., Sienkiewicz, J., Janiszewski, J. and Jiang, F., “Investigations on mechanical properties of lattice structures with different values of relative density made from 316L by selective laser melting (SLM)”, Materials, Volume 13, Issue 9, 2204, 2020.
  • 18. Rosa, F., Manzoni, S. and Casati, R., “Damping behavior of 316L lattice structures produced by Selective Laser Melting”, Materials & Design, Volume 160, Page 1010-1018, 2018.
  • 19. Yasa, E., Ay, G. M., and Türkseven, A. “Tribological and mechanical behavior of AISI 316L lattice-supported structures produced by laser powder bed fusion”, The International Journal of Advanced Manufacturing Technology, 1-16, 2021
  • 20. Sienkiewicz, J., Płatek, P., Jiang, F., Sun, X. and Rusinek, A., “Investigations on the mechanical response of gradient lattice structures manufactured via SLM”, Metals, Volume 10, Issue 2, 213, 2020.
  • 21. Liu, X., Wada, T., Suzuki, A., Takata, N., Kobashi, M. and Kato, M., “Understanding and suppressing shear band formation in strut-based lattice structures manufactured by laser powder bed fusion”, Materials & Design, Volume 199, 109416, 2021.
  • 22. Ashby, M. F., Evans, T., Fleck, N. A., Hutchinson, J. W., Wadley, H. N. G., and Gibson, L. J., “Metal foams: a design guide”, Elsevier, 2000.
  • 23. Patil, G. U., and Matlack, K. H., “Effective property evaluation and analysis of three-dimensional periodic lattices and composites through Bloch-wave homogenization”, The Journal of the Acoustical Society of America, Volume 145, Issue 3, Page 1259-1269, 2019.
  • 24. Maconachie, T., Leary, M., Lozanovski, B., Zhang, X., Qian, M., Faruque, O., and Brandt, M, “SLM lattice structures: Properties, performance, applications and challenges”, Materials & Design, Volume 183, 108137, 2019.
Toplam 24 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği
Bölüm Araştırma Makalesi
Yazarlar

Özgür Poyraz 0000-0001-9892-5738

Bayram Emirhan Bilici Bu kişi benim 0000-0002-3425-4303

Şükrü Can Gedik 0000-0002-0705-5448

Proje Numarası 21LTP028
Yayımlanma Tarihi 30 Nisan 2022
Gönderilme Tarihi 8 Aralık 2021
Yayımlandığı Sayı Yıl 2022 Cilt: 6 Sayı: 1

Kaynak Göster

APA Poyraz, Ö., Bilici, B. E., & Gedik, Ş. C. (2022). NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING. International Journal of 3D Printing Technologies and Digital Industry, 6(1), 13-22. https://doi.org/10.46519/ij3dptdi.1034252
AMA Poyraz Ö, Bilici BE, Gedik ŞC. NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING. IJ3DPTDI. Nisan 2022;6(1):13-22. doi:10.46519/ij3dptdi.1034252
Chicago Poyraz, Özgür, Bayram Emirhan Bilici, ve Şükrü Can Gedik. “NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING”. International Journal of 3D Printing Technologies and Digital Industry 6, sy. 1 (Nisan 2022): 13-22. https://doi.org/10.46519/ij3dptdi.1034252.
EndNote Poyraz Ö, Bilici BE, Gedik ŞC (01 Nisan 2022) NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING. International Journal of 3D Printing Technologies and Digital Industry 6 1 13–22.
IEEE Ö. Poyraz, B. E. Bilici, ve Ş. C. Gedik, “NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING”, IJ3DPTDI, c. 6, sy. 1, ss. 13–22, 2022, doi: 10.46519/ij3dptdi.1034252.
ISNAD Poyraz, Özgür vd. “NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING”. International Journal of 3D Printing Technologies and Digital Industry 6/1 (Nisan 2022), 13-22. https://doi.org/10.46519/ij3dptdi.1034252.
JAMA Poyraz Ö, Bilici BE, Gedik ŞC. NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING. IJ3DPTDI. 2022;6:13–22.
MLA Poyraz, Özgür vd. “NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING”. International Journal of 3D Printing Technologies and Digital Industry, c. 6, sy. 1, 2022, ss. 13-22, doi:10.46519/ij3dptdi.1034252.
Vancouver Poyraz Ö, Bilici BE, Gedik ŞC. NUMERICAL INVESTIGATIONS AND BENCHMARKING OF THE PHYSICAL AND ELASTIC PROPERTIES OF 316L CUBIC LATTICE STRUCTURES FABRICATED BY SELECTIVE LASER MELTING. IJ3DPTDI. 2022;6(1):13-22.

Cited By

THE EFFECT OF NOZZLE DIAMETER AND LAYER THICKNESS ON MECHANICAL BEHAVİOUR OF 3D PRINTED PLA LATTICE STRUCTURES UNDER QUASI-STATIC LOADING
International Journal of 3D Printing Technologies and Digital Industry
https://doi.org/10.46519/ij3dptdi.1256993
 Kapak Resmi İndir

 download

Uluslararası 3B Yazıcı Teknolojileri ve Dijital Endüstri Dergisi Creative Commons Atıf-GayriTicari 4.0 Uluslararası Lisansı ile lisanslanmıştır.